CAD/CAM/CAE

★★★★★

(2,095 ratings) 50,000+ Student

ANSYS HEAT TREATMENT & FAILURE ANALYSIS

The Ansys Heat Treatment & Failure Analysis course is designed for engineering professionals and students who want to understand how materials respond to heat treatment and different operating conditions. The training covers thermal analysis, heat transfer, material behavior, stress and deformation, failure analysis, and simulation using Ansys through practical projects and industry-oriented scenarios. Learners gain hands-on experience in studying temperature effects, identifying potential failure points, and improving component performance and reliability. This course is ideal for mechanical engineers, materials engineers, design engineers, manufacturing professionals, CAE engineers, engineering students, and professionals looking to build practical skills in Ansys-based thermal and failure analysis.

Radical Technologies

50,000+ English 40 hours Weekdays / Weekends Classroom / Online / Corporate

Online / Classroom

IT Training Programme

Duration 40 hours

Batch Type Weekdays / Weekends

Mode of Training Classroom / Online / Corporate

Locations Pune, Bangalore, Kochi

Language English

Certification Globally Recognized

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100% placement assistance

What you'll learn

Understand core concepts and architecture from the ground up

Get hands-on with the tools used by working professionals

Build real-world projects you can add to your portfolio

Learn industry best practices and coding standards

Practice with real datasets and real-world scenarios

Prepare for certification and technical interviews

Work on collaborative, team-based exercises

Apply performance tuning and optimization techniques

Understand how the technology fits into a larger ecosystem

Complete assignments reviewed by mentors

Programme Overview

17 sections covering the complete curriculum — a single, progressive learning arc.

40 hours

Training Duration

Core Modules

180

Total Lessons

4.4★

Average Rating

50K+

Students Trained

Foundations & Core Concepts

Get hands-on with the fundamentals and architecture — the building blocks for everything that follows.

Fundamentals Architecture Setup

Hands-On Practical Training

Work through real exercises and assignments designed to mirror what you will do on the job.

Practicals Assignments Labs

Real-World Projects

Apply what you have learned to end-to-end projects that go straight into your portfolio.

Projects Portfolio Case Studies

Advanced Techniques

Go beyond the basics with advanced concepts, integrations and production-grade practices.

Advanced Integration Best Practices

Ecosystem Integration

Understand how this technology connects with the broader tools and platforms used in the industry.

Ecosystem Tools Platforms

Performance & Interview Prep

Master optimization techniques and prepare for the technical interview questions employers actually ask.

Optimization Interview Prep Certification

Who is this programme for?

Whether you're already writing code, working with data, or supporting applications today — this programme is built to take you into a CAD/CAM/CAE role.

Software Developers

Engineers who want to add this skill set to their toolkit

Analysts & Consultants

Professionals moving into a more technical, hands-on role

IT Professionals

System admins and support engineers upskilling into a new domain

Fresh Graduates

CS/IT graduates aiming for a job-ready technical role

Course Curriculum

17 sections • 180 lessons • 40 hours

Jump to Section

Total Duration

40 hours

100% Practical · Unlimited Doubt Sessions

01 Module 1: Introduction to Heat Treatment & Failure Analysis

Introduction to Heat Treatment Processes

Importance of Heat Treatment in Manufacturing

Metallurgy Fundamentals

Mechanical Properties of Materials

Types of Engineering Materials

Material Selection Concepts

Basics of Failure Analysis

Failure Modes in Mechanical Components

Introduction to CAE & FEA

Overview of Ansys Workbench

Engineering Design Validation Concepts

02 Module 2: Fundamentals of Heat Treatment

Annealing Process

Normalizing

Hardening

Tempering

Case Hardening

Carburizing

Nitriding

Induction Hardening

Quenching Techniques

Cooling Curves

Phase Transformation Basics

Time Temperature Transformation (TTT)

Continuous Cooling Transformation (CCT)

Residual Stress Concepts

Heat Treatment Distortion

03 Module 3: Metallurgy & Material Science

Crystal Structure Basics

Ferrous & Non-Ferrous Materials

Iron-Carbon Diagram

Microstructure Analysis

Grain Growth

Hardness Concepts

Fatigue Behavior

Fracture Mechanics

Creep Failure

Corrosion Mechanisms

Material Defects

Material Testing Methods

04 Module 4: Introduction to Ansys Workbench

Ansys Interface Overview

Geometry Import

CAD Cleanup

Material Assignment

Coordinate Systems

Connections & Contacts

Meshing Fundamentals

Mesh Quality Improvement

Solver Settings

Result Interpretation

Post Processing Basics

05 Module 5: Thermal Analysis using Ansys

Steady-State Thermal Analysis

Transient Thermal Analysis

Heat Transfer Mechanisms

Conduction

Convection

Radiation Basics

Thermal Boundary Conditions

Temperature Distribution Analysis

Heat Flux Analysis

Thermal Gradient Analysis

Thermal Stress Introduction

06 Module 6: Structural Analysis for Failure Prediction

Static Structural Analysis

Stress-Strain Concepts

Deformation Analysis

Von Mises Stress

Contact Stress

Thermal Stress Analysis

Elastic vs Plastic Deformation

Factor of Safety

Failure Criteria

Buckling Basics

Dynamic Loading Basics

07 🔍 Module 7: Heat Treatment Simulation in Ansys

Heat Treatment Workflow

Thermal Cycle Simulation

Quenching Simulation

Temperature Distribution during Cooling

Residual Stress Prediction

Distortion Analysis

Hardness Prediction

Material Phase Transformation

Coupled Thermal-Structural Analysis

Heat Transfer Coefficients

08 Module 8: Failure Analysis Fundamentals

Root Cause Analysis

Crack Initiation & Propagation

Fatigue Failure Analysis

Brittle vs Ductile Failure

Fractography Basics

Stress Concentration

Thermal Failure Mechanisms

Overload Failure

Corrosion Failure

Weld Failure Analysis

Bearing Failure Analysis

Shaft Failure Investigation

09 Module 9: Fatigue & Fracture Analysis

Fatigue Life Prediction

Cyclic Loading

S-N Curve Concepts

Crack Growth Analysis

Fracture Mechanics Basics

High Cycle Fatigue

Low Cycle Fatigue

Thermal Fatigue

Fatigue Safety Factors

Life Estimation Techniques

10 Module 10: Advanced Thermal & Structural Simulations

Coupled Field Analysis

Thermal-Mechanical Coupling

Nonlinear Analysis Basics

Contact Nonlinearity

Material Nonlinearity

Thermal Expansion Effects

Residual Stress Mapping

Multi-Step Simulation

Parametric Studies

11 Module 11: Industry Applications & Case Studies

Automotive Component Failure Analysis

Gear Heat Treatment Simulation

Shaft Failure Investigation

Turbine Blade Thermal Analysis

Bearing Failure Analysis

Weld Joint Failure Analysis

Aerospace Structural Failure

Manufacturing Defect Analysis

Pressure Vessel Thermal Stress Analysis

12 Module 12: Optimization & Design Validation

Design Optimization Basics

Weight Reduction Concepts

Thermal Optimization

Stress Reduction Techniques

Failure Prevention Strategies

Design Validation Workflow

Reliability Engineering Basics

Product Life Enhancement

13 🔬 Hands-on Labs & Assignments

Thermal Analysis of Mechanical Components

Quenching Simulation Lab

Residual Stress Analysis

Shaft Failure Simulation

Crack Propagation Analysis

Gear Heat Treatment Analysis

Fatigue Analysis Exercises

Thermal Distortion Measurement

Structural Failure Investigation

Meshing Optimization Tasks

14 🚀 Real-Time Projects

Project 1: Heat Treatment Simulation of Gear

Thermal Cycle Analysis

Hardness Prediction

Residual Stress Evaluation

Project 2: Shaft Failure Analysis

Stress Concentration Identification

Fatigue Failure Prediction

Root Cause Investigation

Project 3: Turbine Blade Thermal Analysis

High Temperature Analysis

Thermal Stress Evaluation

Life Prediction

Project 4: Weld Joint Failure Investigation

Thermal Loading Analysis

Crack Formation Study

Structural Integrity Assessment

Project 5: Automotive Brake Disc Thermal Analysis

Heat Distribution Analysis

Thermal Fatigue Prediction

Failure Prevention Study

15 🎯 Job-Oriented Scenarios

Manufacturing Defect Investigation

Heat Treatment Distortion Analysis

Fatigue Failure Troubleshooting

Thermal Stress Investigation

Crack Growth Monitoring

Material Selection Validation

Product Failure Root Cause Analysis

Aerospace Component Validation

Automotive Structural Safety Analysis

16 🏆 Assignments

Create Heat Treatment Simulation Reports

Perform Thermal Stress Calculations

Conduct Failure Investigation Studies

Analyze Fatigue Life

Generate FEA Validation Reports

Compare Material Performance

Optimize Component Design

17 💼 Target Job Roles

CAE Analyst

Thermal Analysis Engineer

Failure Analysis Engineer

Mechanical Simulation Engineer

FEA Engineer

Structural Analysis Engineer

Heat Treatment Engineer

Design Validation Engineer

Automotive CAE Engineer

Aerospace Simulation Engineer

Tools & Technologies

Every tool listed here is installed, configured and used in a hands-on lab session.

Core Tools

Hands-On Labs

Practical Environment

Industry-Standard Tools

Real-World Setup

Guided Exercises

Skill Building

Sample Datasets

Practice Material

Practice & Projects

Mini Projects

Applied Practice

Assignments

Mentor Reviewed

Doubt Sessions

Live Support

Career Readiness

Resume Building

Career Support

Mock Interviews

Interview Prep

Certification Prep

Global Recognition

Deployment & Delivery

Production Practices

Real-World Ready

Best Practices

Industry Standards

180+

Hands-On Lessons

Core Modules

40 hours

Training Duration

100%

Practical Training

You don't just learn ANSYS HEAT TREATMENT & FAILURE ANALYSIS. You ship it.

Three major projects, each mirroring how production teams actually work — from guided foundations to a portfolio-ready capstone.

PROJECT // 01

Guided Foundation Project

→Requirement Analysis

→Guided Implementation

→Mentor Review

→Iteration

Foundation Beginner

Apply the fundamentals in a structured, mentor-reviewed project

Take the core concepts from the first half of the curriculum and apply them to a realistic scenario, with guidance and feedback from your mentor at every step.

Structured project brief

Step-by-step implementation

Mentor feedback and review

Documented outcome

Stack Core Concepts Best Practices

PROJECT // 02

Applied Practice Project

→Scenario Design

→Independent Build

→Testing & Validation

→Peer Review

Applied Intermediate

Build a more independent project mirroring real production scenarios

Work through a project that combines multiple concepts from the curriculum, closer to how work is actually structured on the job — less hand-holding, more ownership.

End-to-end implementation

Testing and validation

Documentation

Peer/mentor review

Stack Applied Skills Testing

PROJECT // 03

Capstone Project

→Planning

→End-to-End Build

→Review & Refinement

→Presentation

Capstone Advanced

Take a project from requirements to a polished, portfolio-ready deliverable

Your final project — plan, build, test and present a complete solution using everything covered in the curriculum, reviewed by mentors before you graduate.

Complete working solution

Presentation-ready documentation

Mentor sign-off

Portfolio-ready deliverable

Stack Full Curriculum Portfolio

All 3 projects go directly into your portfolio & resume — reviewed by mentors before you graduate.

See Sample Project Reports

Upcoming Batches

No upcoming batches scheduled right now. Enquire to get notified.

Why Radical Technologies

Live Online Training

Highly practical oriented training
Installation support on your system
24/7 Email and Phone support
100% Placement Assistance
Global Certification Preparation
Trainer-Student Interactive Portal
Assignments and Projects by Mentors

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Live Classroom Training

Weekend / Weekdays / Morning / Evening batches
80:20 Practical and Theory ratio
Real-life Case Studies
Easy make-up for missed sessions
PSI | Kryterion | Redhat Test Centers
Lifetime Video Classroom Access (coming soon)
Resume Prep and Mock Interviews

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Self-Paced Training

Learn 300+ courses at your own time
50,000+ Satisfied Learners
Course Completion Certificate
Practical Labs available
Mentor Support available
Doubt Clearing Session available
10% Discounted Global Certification

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Global Certification

Radical Technologies is the leading IT certification institute in Pune, offering globally recognized certifications across various domains. With expert trainers and comprehensive materials, we ensure students gain in-depth knowledge and hands-on experience to excel in their careers. Our certification programs are tailored to meet industry standards — from cloud technologies to data science — empowering individuals to stay ahead in the ever-evolving tech landscape.

Career Services

At Radical Technologies, we are committed to your success beyond the classroom. Our 100% Job Assistance program ensures that you are not only equipped with industry-relevant skills but also guided through the job placement process. With personalised resume building, interview preparation, and access to our extensive network of hiring partners, we help you take the next step confidently into your IT career.